We deliver comprehensive ERP solutions, specializing in custom development, seamless integration, and expert implementation by leading ERP software companies.
We deliver comprehensive ERP solutions, specializing in custom development, seamless integration, and expert implementation by leading ERP software companies.
RexoERP offers complete ERP solutions for the plastics industry, from raw material and production to quality, dispatch and accounts, all in one easy-to-use system.
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A plastics ERP has to do more than invoicing and stock. Profit in plastics depends on resin price, scrap and regrind, machine uptime, mould life and cycle time, and most of that is invisible in a general-purpose accounting package.
RexoERP is an ERP for plastic industry teams and plastic manufacturing ERP software that records every kilogram of resin, every shot on every mould and every hour on every machine, then turns it into batch cost, yield and delivery dates you can act on. It covers the whole route from enquiry and costing to production, quality, dispatch and accounts.
Whether you run a few injection moulding machines or several extrusion lines, you can start with the modules you need and extend later. See also our manufacturing ERP software and custom ERP development if your process needs bespoke changes.
Different plastic processes need different entries, rejection reasons and costing. RexoERP supports each of them in the same system.
Mould-wise and machine-wise production, cavity and cycle time, shot count, runner regrind and rejection reasons.
Bottles, jerry cans and containers with parison and cycle data, trimming scrap and per-piece costing.
Output in kg per hour, thickness and width variants, roll-wise stock and extrusion scrap tracking.
Sheet consumption, trim recovery and shape-wise production for trays, cups and packaging.
Printing, lamination and conversion stages with roll and size-wise WIP and customer-specific specs.
Formula-wise compounding, batch records and size and pressure-class variants.
Bead and block stock, moulded parts, density-wise production and trim reuse.
Input lots, sorting and washing yield, granule grades and recycled-content records.
Real-time monitoring of injection molding cycles vs. ideal benchmarks to identify hidden losses.
Track mould health, preventive maintenance schedules, and shot-count logs automatically.
Maintain meticulous tracking of virgin material vs. recycled regrind ratios in each production batch.
Manage pigment mixing ratios and additive compositions for different material grades.
Time and Action calendars specifically for long-lead plastic extrusion and molding projects.
Log tensile strength, color consistency, and dimensional accuracy reports directly into the ERP.
Segment polymer stocks by grade, MFI (Melt Flow Index), and supplier lot numbers.
Track production across molding, finishing, printing, and final assembly stages effortlessly.
Analyze energy consumption per machine and material costs including recycled input logic.
Handle bulk OED shipping and Electronic Data Interchange for large-scale retail distribution.
| Problem | What it costs you | How RexoERP handles it |
|---|---|---|
| Resin price swings | Quotes and batch costs go out of date | Lot-wise resin rates feed live batch costing and re-quoting. |
| Regrind and scrap | Material loss you cannot see or price | Regrind ratios in the BOM and separate virgin and recycled costing. |
| Mould wear and breakdowns | Damaged parts and sudden line stops | Shot-count logs and preventive maintenance schedules per mould. |
| Machine downtime | Hidden capacity loss | Machine-wise downtime reasons and OEE reports. |
| Colour and recipe drift | Customer rejections and rework | Approved formulas per product with traceable consumption. |
| Job work and outsourcing | Stock mismatch with vendors | Job-work registers for material sent and received. |
Related: inventory management · production planning · quality management · maintenance management · chemical industry ERP · cloud ERP
The plastics industry works on a high-concurrency model where machine uptime and material efficiency define profitability. RexoERP is built from the ground up to support the complex regrind and cycle-time requirements of modern molders.
Identify energy-intensive molding cycles and optimize shift schedules accordingly.
Accelerate "Time to Market" with integrated mould design and prototyping modules.
RexoERP integrates advanced machine learning and autonomous logic to transform static data into high-fidelity strategic intelligence.
Autonomous visual inspection sensors that identify microscopic defects in real-time.
Machine learning models that anticipate mechanical failures before they impact production.
Optimizing individual workstation loads through smart industrial intelligence flow.