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Industry Solution

Steel ERP Software for the Metal and Steel Industry

RexoERP offers complete ERP solutions for the metal and steel industry, from raw material and heat tracking to production, scrap, dispatch and accounts, all in one easy-to-use system.

  • Heat-wise Inventory
  • Coil & Lot Tracking
  • Theoretical vs Actual Weight
  • Scrap & By-product Tracking
  • Multi-Stage Production
  • Job-Work Billing
  • ISO 9001:2015 certified company
  • Cloud & on-premises
  • Dedicated support team

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Steel ERP Software

ERP for the Steel Industry, Built Around Heat, Coil and Weight Control

Steel and metal businesses deal with heavy material, tonnage billing, heat numbers and constant differences between theoretical and actual weight. Without tight control, scrap and weight losses quietly reduce profit.

RexoERP is steel manufacturing ERP software that tracks heats, coils and lots from purchase to dispatch. You can compare theoretical and actual weight, follow scrap and by-products, and know the true cost of each order.

Our steel ERP is an ERP for steel industry companies, and works as steel manufacturing ERP software and metal industry ERP software for mills, foundries and service centres.

If your process needs special changes, see our custom ERP development and manufacturing ERP software.

What you can control with RexoERP

  • Heat-wise and coil-wise inventory
  • Theoretical versus actual weight
  • Scrap and by-product tracking
  • Multi-stage production control
  • Weighbridge and loading records
  • Job-work billing and costing
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Metal and Steel Manufacturing ERP Software

One Steel ERP for Every Kind of Metal Business

Rolling mills, foundries and service centres each work differently. RexoERP supports them in the same system.

Steel rolling mills

Billet to bar and coil production with yield, scrap and by-product records.

Foundries and castings

Heat and pour records, casting yield and machining stages.

Steel service centres

Coil slitting and cutting, size-wise stock and customer orders.

Fabrication and engineering

Job-wise material issue, drawings and project costing.

Pipes and tubes

Size and grade-wise production, length tracking and testing records.

Metal trading

Tonnage and piece-wise purchase, sales, weighbridge and transport records.

Foundry Core

Global Standard Metal ERP Modules

Heat-wise Inventory

Track production and stock by heat numbers to maintain complete material chemical traceability.

Theoretical vs Actual

Automated calculation of weight discrepancies and yielding percentages for every production batch.

Coil/Lot Tracking

Unique identification for every coil, pipe, or billet with dimensional precision (length, width, OD/ID).

Scrap & Recovery

Meticulous tracking of manufacturing scrap and internal rework recovery ratios to minimize loss.

Lab Chemical Analysis

Log chemical compositions (Carbon, Manganese, etc.) directly into heat-traceability registers.

Maintenance & Downtime

Track blast furnace and heavy machinery preventive maintenance to ensure 24/7 uptime.

Procurement (Theoretical)

Smart purchase logic handling tonnage-based invoicing vs. piece-wise physical counting.

Multi-Stage Production

Track work-in-progress across Smelting, Casting, Rolling, and Finishing stages effortlessly.

Job-Work Billing

Handle external processing (Galvanizing, Cutting, Slitting) with automated job-work registers.

Logistics & Loading

Optimize truck-loading plans based on tonnage and dimensional constraints for steel distribution.

Why metal and steel ERP

Common Metal and steel Problems and How the ERP Handles Them

ProblemWhat it costs youHow RexoERP handles it
Weight differencesHidden loss between theory and actualTheoretical versus actual weight reports for every batch.
Heat traceabilityHard to trace quality complaintsHeat and coil numbers linked from purchase to sale.
Scrap and by-productsUnrecorded material valueScrap and by-product entries with recovery value.
Tonnage billingBilling errors and disputesWeighbridge based weights flow into invoices.
Job workMaterial stuck with outside processorsJob-work registers for material sent and received.
Why it Matters

Superior Engineering for Metal Excellence

The metal industry operates on massive scales where small data errors lead to massive fiscal losses. RexoERP is designed to handle the complexity of steel manufacturing, from raw ore to finished coils.

  • Yield Precision: Real-time production visibility allows for daily yield calculation and loss auditing.
  • Heat Traceability: Ensure compliance for global aerospace, auto, and construction certifications.
  • Scrap Auditing: Minimize 'Invisible Loss' with systematic scrap tracking and recovery logic.
  • Integrated Finance: Multi-location inventory sync for large-scale steel plants and yards.

Max Productivity

Identify bottlenecks in rolling mills and fabrication lines with real-time analytics.

Global Standards

Pre-built certificate templates for ISI, ISO, and international grade standards.

Next-Gen Intelligence

Industrial AI & Smart Automation

RexoERP integrates advanced machine learning and autonomous logic to transform static data into high-fidelity strategic intelligence.

Quality AI

Computer Vision QC

Autonomous visual inspection sensors that identify microscopic defects in real-time.

Zero-Downtime

Predictive Asset Health

Machine learning models that anticipate mechanical failures before they impact production.

Shop Floor AI

Autonomous Cell Scheduling

Optimizing individual workstation loads through smart industrial intelligence flow.

FAQ

Steel ERP Software: Frequently Asked Questions

Steel ERP software is a business system for steel and metal companies. It tracks heats, coils, production stages, scrap, weight, sales and accounts in one place.

Yes. Stock and production can be tracked heat-wise and coil-wise, so any product can be traced back to its source material.

Yes. The system calculates the expected weight and compares it with the actual, so you can see yield and loss on every batch.

Yes. Weighbridge weights can be recorded against loads, and job work sent out and received back is tracked with balances.

Both options are available. You can host RexoERP on the cloud or install it on your own servers, depending on your company requirements.

Yes. You can start with the modules you need and add more later. Pricing depends on the modules and users you choose, so please contact our sales team with your requirements.

It depends on the number of locations, modules and data to migrate. We agree a phased plan after understanding your requirements, and a dedicated support team assists you after go-live.

Ready for Industrial Scale?

Transform your metal enterprise with a high-performance ERP tailored to real-world foundry complexities. Speak to our architects today.