0%

Cycle

Time Optimized

Regrind

100% Trackable

Mould

Health Monitored

Vertical-Specific Logic

Tailored workflows built for your unique industrial attributes and constraints.

Operational Velocity

Accelerate throughput with real-time WIP monitoring and bottleneck detection.

Enterprise Compliance

Hyper-localized tax engines and global trade standards built into the core.

Strategic Visualization

High-fidelity executive dashboards for 100% supply chain transparency.

Seamlessly integrates with your industrial business ecosystem:

Finance & Taxation
SCM / API Ready
Cloud Industrial Security

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Shop Floor Core

Global Standard Plastic ERP Modules

Cycle Time Analytics

Real-time monitoring of injection molding cycles vs. ideal benchmarks to identify hidden losses.

Mould/Tool Management

Track mould health, preventive maintenance schedules, and shot-count logs automatically.

Regrind/Scrap Logic

Maintain meticulous tracking of virgin material vs. recycled regrind ratios in each production batch.

Formula/Recipe Control

Manage pigment mixing ratios and additive compositions for different material grades.

Production TNA

Time and Action calendars specifically for long-lead plastic extrusion and molding projects.

Quality Lab Integration

Log tensile strength, color consistency, and dimensional accuracy reports directly into the ERP.

Inventory by Grade

Segment polymer stocks by grade, MFI (Melt Flow Index), and supplier lot numbers.

Multi-Stage WIP

Track production across molding, finishing, printing, and final assembly stages effortlessly.

Costing Mastery

Analyze energy consumption per machine and material costs including recycled input logic.

Dispatch & EDI

Handle bulk OED shipping and Electronic Data Interchange for large-scale retail distribution.

Why RexoERP

Precision Engineering for Plastic Excellence

The plastics industry works on a high-concurrency model where machine uptime and material efficiency define profitability. RexoERP is built from the ground up to support the complex regrind and cycle-time requirements of modern molders.

  • Proactive Maintenance: Real-time shot-count tracking prevents mould damage and costly downtime.
  • Material Efficiency: Track regrind usage to ensure consistent quality while maximizing recycled material ROI.
  • Floor-level Visibility: Monitor machine-wise productivity indicators directly from your executive dashboard.
  • Compliance Ready: Automated generation of environmental reports and material safety documentation.
Energy Tracking

Identify energy-intensive molding cycles and optimize shift schedules accordingly.

Faster TTM

Accelerate "Time to Market" with integrated mould design and prototyping modules.

Next-Gen Intelligence

Industrial AI & Smart Automation

RexoERP integrates advanced machine learning and autonomous logic to transform static data into high-fidelity strategic intelligence.

Quality AI

Computer Vision QC

Autonomous visual inspection sensors that identify microscopic defects in real-time.

Zero-Downtime

Predictive Asset Health

Machine learning models that anticipate mechanical failures before they impact production.

Shop Floor AI

Autonomous Cell Scheduling

Optimizing individual workstation loads through smart industrial intelligence flow.

FAQ

Common Questions About Plastic ERP

Yes. RexoERP automatically logs shots per production shift, giving you real-time visibility into the remaining life of every mould and tool in your inventory.

The system allows for a specific "regrind ratio" in every BOM, automatically deducting the correct amount from scrap inventory while calculating a accurate average batch cost.

Ready for Shop Floor Excellence?

Transform your plastics enterprise with a high-performance ERP tailored to real-world molding complexities. Speak to our architects today.