Workflows
Latency
Sync
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Traditional manufacturing relies on human data entry into the ERP after production is complete. Our automation services reverse this flow: RexoERP sends recipes, job orders, and parameters directly to your PLCs, and your SCADA environment reports back production counts and quality metrics in real-time.
This bi-directional synchronization ensures that what happens on the shop floor is exactly what was planned in the head office, with zero delay, zero error, and maximum operational velocity.
ERP to Machine. Handshake to Execution.
Deep integration across the industrial automation stack.
Establish secure bi-directional handshakes with Siemens (TIA), Rockwell (Studio 5000), and Mitsubishi controllers to execute RexoERP production orders automatically.
Machine cycles, material consumption, and downtime events are automatically converted into stock updates and labor hours within the ERP ledger in real-time.
Coordinate material handling robots with ERP warehouse data for autonomous palletization, sorting, and Automated Guided Vehicle (AGV) routing.
A robust methodology to ensure safety, precision, and synchronization.
A detailed assessment of existing machine control logic and shop floor hardware readiness.
Establishing secure industrial gateways that act as translators between PLC tags and ERP APIs.
Defining the business triggers—when a job starts, stops, or fails, the ERP reacts instantly.
Rigorous safety testing and live synchronization trials before full production handover.
Addressing common concerns about factory automation.